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High-Performance Insulator Silicone Rubber for Lightning Arrester Systems
Insulator Silicone Rubber for Lightning Arresters is a specialized material engineered for extreme electrical and environmental resilience. Designed to support injection molding, compression molding, and high/low-temperature vulcanization processes, it delivers exceptional aging resistance, hydrophobicity, and salt spray performance. With superior dielectric properties (≥22 kV/mm breakdown voltage) and flame-retardant ratings (FV-0/FV-1), this material meets ultra-high voltage requirements (up to 500 kV) and complies with global safety standards. Ideal for critical infrastructure in power transmission and lightning protection systems.
Product Advantages
1. Ultra-High Electrical Insulation:Breakdown voltage up to 22 kV/mm ensures reliability in high-voltage environments.
2. Hydrophobic Design:HC1-rated hydrophobicity prevents moisture-induced conductivity and surface contamination.
3. Flame Retardancy:Achieves UL94 V-0/V-1 ratings for fire safety in electrical applications.
4. Long-Term Durability:Withstands extreme aging, UV exposure, and salt spray corrosion (per IEC 61109).
5. Low Dielectric Loss:≤0.03 dielectric loss minimizes energy waste in high-frequency applications.
6. Customizable Processing:Compatible with multiple vulcanization methods (high/low temp, injection molding).
High-Performance Insulator Silicone Rubber for Lightning Arrester Systems
Insulator Silicone Rubber for Lightning Arresters is a specialized material engineered for extreme electrical and environmental resilience. Designed to support injection molding, compression molding, and high/low-temperature vulcanization processes, it delivers exceptional aging resistance, hydrophobicity, and salt spray performance. With superior dielectric properties (≥22 kV/mm breakdown voltage) and flame-retardant ratings (FV-0/FV-1), this material meets ultra-high voltage requirements (up to 500 kV) and complies with global safety standards. Ideal for critical infrastructure in power transmission and lightning protection systems.
Product Advantages
1. Ultra-High Electrical Insulation:Breakdown voltage up to 22 kV/mm ensures reliability in high-voltage environments.
2. Hydrophobic Design:HC1-rated hydrophobicity prevents moisture-induced conductivity and surface contamination.
3. Flame Retardancy:Achieves UL94 V-0/V-1 ratings for fire safety in electrical applications.
4. Long-Term Durability:Withstands extreme aging, UV exposure, and salt spray corrosion (per IEC 61109).
5. Low Dielectric Loss:≤0.03 dielectric loss minimizes energy waste in high-frequency applications.
6. Customizable Processing:Compatible with multiple vulcanization methods (high/low temp, injection molding).
Type number | HF-230A | HF-230B | HF-230C | HF-270 |
Shore A | 60±3 | 60±3 | 60±3 | 60±3 |
Duro | 180±20 | 180±20 | 160±20 | 180±20 |
Density(g/cm³) | 1.45±0.05 | 1.45±0.05 | 1.5±0.05 | 1.55±0.05 |
Tensile (MPa) | ≥4.5 | ≥4 | ≥4 | ≥4 |
Elongation(%) | ≥270 | ≥230 | ≥180 | ≥300 |
Compression (%) | ≤6 | ≤6 | ≤6 | ≤10 |
Tear (kN/m) | ≥10 | ≥10 | ≥8 | ≥8 |
Rebound(%) | ≥55 | ≥50 | ≥50 | ≥45 |
Flame Retardant | FV-0 | FV-0 | FV-1 | FV-1 |
Breakdown (kV/mm) | ≥22 | ≥20 | ≥15 | ≥15 |
Dielectric Constant | ≤4.5 | ≤5 | ≤5 | ≤5 |
Volume Resistivity (Ω·cm) | ≥1×10¹⁴ | ≥1×10¹⁴ | ≥1×10¹⁴ | ≥1×10¹⁴ |
Hydrophobicity | HC1 | HC1 | / | / |
Type number | HF-230A | HF-230B | HF-230C | HF-270 |
Shore A | 60±3 | 60±3 | 60±3 | 60±3 |
Duro | 180±20 | 180±20 | 160±20 | 180±20 |
Density(g/cm³) | 1.45±0.05 | 1.45±0.05 | 1.5±0.05 | 1.55±0.05 |
Tensile (MPa) | ≥4.5 | ≥4 | ≥4 | ≥4 |
Elongation(%) | ≥270 | ≥230 | ≥180 | ≥300 |
Compression (%) | ≤6 | ≤6 | ≤6 | ≤10 |
Tear (kN/m) | ≥10 | ≥10 | ≥8 | ≥8 |
Rebound(%) | ≥55 | ≥50 | ≥50 | ≥45 |
Flame Retardant | FV-0 | FV-0 | FV-1 | FV-1 |
Breakdown (kV/mm) | ≥22 | ≥20 | ≥15 | ≥15 |
Dielectric Constant | ≤4.5 | ≤5 | ≤5 | ≤5 |
Volume Resistivity (Ω·cm) | ≥1×10¹⁴ | ≥1×10¹⁴ | ≥1×10¹⁴ | ≥1×10¹⁴ |
Hydrophobicity | HC1 | HC1 | / | / |
1. Lightning Arresters:Used in polymer-housed surge arresters for 10-500 kV substations.
2. Composite Insulators:Manufacturing suspension/station post insulators for transmission lines.
3. High-Voltage Bushings:Sealing and insulation components in transformers/switching equipment.
4. Outdoor Electrical Systems:Resistant to pollution flashover in coastal or industrial areas.
1. Lightning Arresters:Used in polymer-housed surge arresters for 10-500 kV substations.
2. Composite Insulators:Manufacturing suspension/station post insulators for transmission lines.
3. High-Voltage Bushings:Sealing and insulation components in transformers/switching equipment.
4. Outdoor Electrical Systems:Resistant to pollution flashover in coastal or industrial areas.
1. Curing Process:Mix with 1% (2,5-Dimethyl-2,5-di(tert-butylperoxy)hexane) and vulcanize at 175°C ×5min under 15MPa pressure.
2. Post-Processing:Cool gradually to maintain dimensional stability (<4% linear shrinkage).
3. Quality Control:Verify hydrophobicity via HC1/HC2 tests per IEC 62073.
1. Curing Process:Mix with 1% (2,5-Dimethyl-2,5-di(tert-butylperoxy)hexane) and vulcanize at 175°C ×5min under 15MPa pressure.
2. Post-Processing:Cool gradually to maintain dimensional stability (<4% linear shrinkage).
3. Quality Control:Verify hydrophobicity via HC1/HC2 tests per IEC 62073.
Q: What voltage levels does this material support?
A: Certified for applications up to 500 kV, compliant with IEC 61109/61952 standards.
Q: How does hydrophobicity enhance performance?
A: Prevents conductive water films, reducing leakage current and pollution flashover risks.
Q: Is it suitable for coastal environments?
A: Yes, its salt spray resistance exceeds 1,000 hours per ASTM B117.
Q: Can custom flame-retardant grades be provided?
A: Yes, FV-0 to FV-1 grades are available for different fire safety requirements.
Q: What voltage levels does this material support?
A: Certified for applications up to 500 kV, compliant with IEC 61109/61952 standards.
Q: How does hydrophobicity enhance performance?
A: Prevents conductive water films, reducing leakage current and pollution flashover risks.
Q: Is it suitable for coastal environments?
A: Yes, its salt spray resistance exceeds 1,000 hours per ASTM B117.
Q: Can custom flame-retardant grades be provided?
A: Yes, FV-0 to FV-1 grades are available for different fire safety requirements.