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High-Performance Insulator Silicone Rubber for Lightning Arrester Systems

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High-Performance Insulator Silicone Rubber for Lightning Arrester Systems

Insulator Silicone Rubber for Lightning Arresters is a specialized material engineered for extreme electrical and environmental resilience. Designed to support injection molding, compression molding, and high/low-temperature vulcanization processes, it delivers exceptional aging resistance, hydrophobicity, and salt spray performance. With superior dielectric properties (≥22 kV/mm breakdown voltage) and flame-retardant ratings (FV-0/FV-1), this material meets ultra-high voltage requirements (up to 500 kV) and complies with global safety standards. Ideal for critical infrastructure in power transmission and lightning protection systems.


Product Advantages

1. Ultra-High Electrical Insulation:Breakdown voltage up to 22 kV/mm ensures reliability in high-voltage environments.

2. Hydrophobic Design:HC1-rated hydrophobicity prevents moisture-induced conductivity and surface contamination.

3. Flame Retardancy:Achieves UL94 V-0/V-1 ratings for fire safety in electrical applications.

4. Long-Term Durability:Withstands extreme aging, UV exposure, and salt spray corrosion (per IEC 61109).

5. Low Dielectric Loss:≤0.03 dielectric loss minimizes energy waste in high-frequency applications.

6. Customizable Processing:Compatible with multiple vulcanization methods (high/low temp, injection molding).

Type number

HF-230A

HF-230B

HF-230C

HF-270

Shore A

60±3

60±3

60±3

60±3

Duro

180±20

180±20

160±20

180±20

Density(g/cm³)

1.45±0.05

1.45±0.05

1.5±0.05

1.55±0.05

Tensile (MPa)

≥4.5

≥4

≥4

≥4

Elongation(%)

≥270

≥230

≥180

≥300

Compression (%)

≤6

≤6

≤6

≤10

Tear (kN/m)

≥10

≥10

≥8

≥8

Rebound(%)

≥55

≥50

≥50

≥45

Flame Retardant

FV-0

FV-0

FV-1

FV-1

Breakdown (kV/mm)

≥22

≥20

≥15

≥15

Dielectric Constant

≤4.5

≤5

≤5

≤5

Volume Resistivity (Ω·cm)

≥1×10¹⁴

≥1×10¹⁴

≥1×10¹⁴

≥1×10¹⁴

Hydrophobicity

HC1

HC1

/

/


1. Lightning Arresters:Used in polymer-housed surge arresters for 10-500 kV substations.

2. Composite Insulators:Manufacturing suspension/station post insulators for transmission lines.

3. High-Voltage Bushings:Sealing and insulation components in transformers/switching equipment.

4. Outdoor Electrical Systems:Resistant to pollution flashover in coastal or industrial areas.

1. Curing Process:Mix with 1% (2,5-Dimethyl-2,5-di(tert-butylperoxy)hexane) and vulcanize at 175°C ×5min under 15MPa pressure.

2. Post-Processing:Cool gradually to maintain dimensional stability (<4% linear shrinkage).

3. Quality Control:Verify hydrophobicity via HC1/HC2 tests per IEC 62073.

Q: What voltage levels does this material support?
A: Certified for applications up to 500 kV, compliant with IEC 61109/61952 standards.


Q: How does hydrophobicity enhance performance?
A: Prevents conductive water films, reducing leakage current and pollution flashover risks.


Q: Is it suitable for coastal environments?
A: Yes, its salt spray resistance exceeds 1,000 hours per ASTM B117.


Q: Can custom flame-retardant grades be provided?
A: Yes, FV-0 to FV-1 grades are available for different fire safety requirements.

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